Silicone Rubber Surge Arrester

Silicone Rubber Surge Arrester

Silicone Rubber Surge Arrester is designed for medium voltage power systems to protect transformers, overhead lines and substation equipment from lightning impulse voltage and switching overvoltage.
The arrester uses ZnO varistor elements as the main protection component, which provides fast response under abnormal voltage conditions and limits excessive surge energy before it reaches connected electrical equipment. The silicone rubber housing provides reliable external insulation performance for outdoor applications.
With advantages such as lightweight structure, good hydrophobic performance and strong environmental adaptability, this product is widely used in medium voltage distribution networks, industrial power systems, substations and renewable energy installations.
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EC Insulator Jiangxi Co., Ltd. is one of the most reliable manufacturers and suppliers of silicone rubber surge arrester in China. With abundant experience, we are committed to offering high quality custom service. Please feel free to wholesale premium silicone rubber surge arrester made in China here from our factory.

 

Product Description

Zinc oxide varistor blocks serve as the core protective component of silicone rubber surge arrester, featuring distinctive non-linear voltage characteristics. Once lightning surges or switching overvoltage intrude power circuits, these blocks rapidly drain excess surge current, preventing breakdown failures of all connected downstream equipment.

To secure reliable outdoor insulation, this silicone rubber surge arrester adopts multi-shed silicone rubber outer shell. This special layout effectively lengthens creepage distance, maintaining steady insulation performance amid humid, dusty, heavily polluted and long-term sunlit outdoor environments. Unlike conventional porcelain shells, silicone rubber composite material cuts down overall weight significantly, greatly simplifying logistics transportation and on-site installation work for construction teams.

product-863-664

Custom options of various rated voltages and discharge current grades are available to match varied global power system requirements. Compatible with both 50Hz and 60Hz grid standards, the arrester is widely applied to overhead distribution lines, transformer protection loops, industrial power stations and new energy power plants. Strict raw material screening is implemented prior to mass production. Our QC team thoroughly examines all accessories to comply with industry standards, and every finished unit undergoes full electrical testing after assembly and sealing before delivery.

product-839-1123
 
 

In-house High Voltage Laboratory Test

Our factory runs a self-owned professional high voltage testing lab, equipped with lightning impulse test equipment and power-frequency withstand voltage test equipment as shown in the picture. All performance tests of our arresters can be finished internally.

Lightning Impulse Test This equipment simulates instantaneous high voltage brought by natural lightning. Every arrester will pass this test to confirm its lightning resistance capacity. Insulation breakdown and surface flashover risks under lightning impact will be fully checked, which is a necessary test item to guarantee lightning protection performance.

Power-frequency Withstand Voltage Test Continuous power frequency high voltage will be applied to finished products during the test. Combined with partial discharge inspection, it can find hidden faults including silicone rubber shell cracks, poor sealing and internal assembly gaps. This test is carried out on every single arrester as a standard delivery inspection. We can supply complete test records and formal test reports for customer project bidding and on-site acceptance check.

Products Description

 

Based on ZnO varistor technology, the arrester is designed to respond quickly when lightning impulse or switching overvoltage occurs in medium voltage systems. The silicone rubber housing is selected for outdoor insulation applications, providing hydrophobic properties and resistance to moisture, pollution and UV exposure during long-term operation.

With a shed-type insulation structure, the creepage distance is increased to improve insulation performance under different environmental conditions. Compared with traditional porcelain designs, the polymer housing reduces the overall weight of the arrester, which helps simplify transportation and installation work.

Different voltage ratings and discharge current levels can be provided according to specific medium voltage system requirements. Before delivery, each completed unit is inspected through electrical tests to verify key parameters and ensure that the product meets the required technical conditions.

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Technical Parameters

 

Model

Rated Voltage (kV rms)

Maximum Continuous

Operating Voltage (kV rms)

Nominal Discharge Current

Housing Material

YH5W-3

3

2.55

5kA / 10kA

Silicone Rubber

YH5W-6

6

5.1

5kA / 10kA

Silicone Rubber

YH5W-9

9

7.65

5kA / 10kA

Silicone Rubber

YH5W-10

10

8.4

5kA / 10kA

Silicone Rubber

YH5W-12

12

10.2

5kA / 10kA

Silicone Rubber

YH5W-15

15

12.7

5kA / 10kA

Silicone Rubber

YH5W-18

18

15.3

5kA / 10kA

Silicone Rubber

YH5W-21

21

17

5kA / 10kA

Silicone Rubber

YH5W-24

24

19.5

5kA / 10kA

Silicone Rubber

YH5W-27

27

22

5kA / 10kA

Silicone Rubber

YH5W-30

30

24.4

5kA / 10kA

Silicone Rubber

YH5W-33

33

27.5

5kA / 10kA

Silicone Rubber

YH5W-36

36

29

5kA / 10kA

Silicone Rubber

 

Application Areas

product-668-450

This silicone rubber surge arrester is widely installed on medium voltage distribution networks, outdoor overhead power lines, transformer protection systems and power substations. It also works well for industrial power plants and renewable energy stations. For thunder-prone, humid or heavily polluted areas, it can effectively stabilize insulation performance and raise overall equipment operation reliability.

Quality Control

Our quality control system covers raw material incoming inspection, production process tracking and finished electrical performance testing. Before assembly, inspectors will check all ZnO varistor blocks, silicone rubber housings and metal fittings against official technical standards. Key manufacturing steps such as component assembly, integral sealing and insulation treatment will be monitored throughout production. Before shipment, each arrester will complete leakage current test, reference voltage test, residual voltage test, partial discharge test and power-frequency insulation test. Full inspection logs and certified test reports can be provided upon customer request.

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FAQ

Q1: What is this silicone rubber surge arrester used for?

A: It protects medium voltage electrical equipment from lightning impulse voltage and switching overvoltage, lowering surge damage to transformers, power cables and distribution devices.

Q2: Why do we choose silicone rubber as housing material?

A: Silicone rubber offers stable insulation, permanent hydrophobic performance and strong anti-aging ability for outdoor use. It weighs much less than porcelain housing and brings easier transportation and field installation.

Q3: Can we get different voltage specifications?

A: Yes. We provide various rated voltages, discharge current grades and installation structures to fit different power grid standards and engineering project needs.

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