Oil Based Transformer

Oil Based Transformer

Oil based transformer is a kind of static electrical equipment that uses insulating oil as cooling and dielectric medium. It converts voltage by electromagnetic induction.
Insulating oil serves dual functions: cooling windings and core, as well as providing reliable insulation. Compared with dry type transformer, oil based transformer features larger capacity, lower cost, good heat dissipation and higher overload capacity.
This category covers conventional oil immersed transformer and hermetically sealed oil filled transformer. Widely applied in power grid, industrial power supply and outdoor distribution systems.
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EC Insulator Jiangxi Co., Ltd. is one of the most reliable manufacturers and suppliers of oil based transformer in China. With abundant experience, we are committed to offering high quality custom service. Please feel free to wholesale premium oil based transformer made in China here from our factory.

 

Product Introduction

 

Oil based transformer uses insulating oil as insulation and cooling medium to realize voltage conversion through electromagnetic induction.

It consists of iron core, windings, insulating oil and tank. Excellent heat dissipation enables larger capacity and stronger overload capability. This series includes conventional oil immersed type and hermetically sealed oil filled transformer.

The product features mature technology, low manufacturing cost and stable operation. Suitable for power grid and industrial distribution projects.

Compliant with relevant IEC and GB standards.

 

Product Details/Product Advantages

 

Executive Standards

  • This oil based transformer is designed, manufactured and tested in compliance with the standards below.
  • International Standards
  • IEC 60076 Series (Power transformers)
  • IEC 60296 (Mineral insulating oils for electrical equipment)
  • Chinese National Standards
  • GB/T 1094 Series
  • GB/T 6451
product-497-338

Notice:

 

 

Oil-immersed transformers have their coil cores sealed in an oil tank filled with oil. They are suitable for outdoor use, but oil can burn and explode. They are resistant to pollution and cannot be installed inside buildings. They must be

more than 5 meters away from residents. If installed indoors, they must be in a separate electrical room, and no one should live within 5 meters of them.

product-1147-644

 

1.CoreConstruction

 

product-600-300

3.1 Core Material

It adopts high-performance grain-oriented silicon steel sheets with low loss and high magnetic permeability, effectively reducing no-load loss and improving energy-saving performance.

product-600-300

3.2 Lamination Structure

It applies optimized stepped lamination structure. Staggered stacking reduces magnetic leakage and eddy current loss and suppresses operating noise. High-temperature insulating varnish is coated on the core surface.

product-600-300

3.3 Fastening Structure

It is equipped with integral rigid clamping structure. Reliable fastening avoids vibration and looseness during long-term operation, ensuring stable magnetic circuit and good mechanical performance.

Protection Configuration

 

product-600-300

4.1 Sealing & Anti-leakage Protection

It adopts solid welding tank structure. Reasonable sealing design reduces the risk of insulating oil leakage and guarantees stable long-term operation.
product-600-300

4.2 Over-temperature Protection

Temperature monitoring device can be installed for the It to track oil temperature. Alarm or trip signal can be triggered under overheating conditions to prevent insulation damage.
product-600-300

4.3 Overload & Short-circuit Protection

Matching protection devices can be configured for It. It provides effective protection against overload and short-circuit faults to avoid equipment burnout.
product-600-300

4.4 Earthing Protection

Standard earthing terminals are reserved on the tank of the It. Reliable grounding eliminates induced overvoltage risks and improves operational safety.

 

 

Standard Technical Parameters

 

product-500-500
5.1 Rated Capacity

The oil based transformer covers a complete range of standard rated capacities to meet different distribution power demands. Custom capacity is available according to customer requirements.

product-500-500
5.2 Rated Voltage

It supports various high and low voltage combinations, adapting to different grid voltage levels and operating conditions.

product-500-500
5.3 Loss and Energy Efficiency

It adopts low-loss core and winding design, featuring low no-load loss and load loss, which ensures high energy-saving efficiency during long-term operation.

product-500-500
5.4 Insulation Performance

It maintains excellent insulation level with qualified temperature rise performance, ensuring stable dielectric strength under continuous rated operation.

product-500-500
5.5 Operating Conditions

It is suitable for outdoor and indoor installation, adapting to conventional ambient temperature, humidity and general industrial and residential power distribution environments.

 

Product Advantages

 

product-500-500
6.1 Excellent Insulation and Cooling Performance

It uses high-quality insulating oil as the dielectric and cooling medium. It provides uniform heat dissipation and reliable insulation performance, effectively stabilizing the operating temperature and avoiding insulation breakdown.

product-500-500
6.2 Stable and Reliable Operation

It adopts mature manufacturing technology and strict structural design. With low vibration, low partial discharge and strong environmental adaptability, it can operate stably for a long time in various power distribution scenarios.

product-500-500
6.3 Strong Overload and Shock Resistance

It has good thermal stability and strong overload capacity compared with ordinary power equipment. It can withstand instantaneous current impact and adapt to fluctuating load conditions.

product-500-500
6.4 Cost-Effective and Easy Maintenance

It features simple structure and mature process. It has lower manufacturing cost and stable performance, bringing low daily maintenance difficulty and long service life.

product-500-500
6.5 Wide Application Range

It is suitable for indoor and outdoor power distribution, industrial parks, residential areas and municipal power grids, meeting various conventional and medium-load power supply requirements.

 

OEM & Customization

 

Support custom voltage, logo, anti-corrosion treatment.

product-451-259

 

Quality Control

 

All finished transformers go through mandatory factory routine tests one by one before delivery.

No-load test: Detect idle power loss and idle current value of the unit

Load test: Check load loss and short-circuit impedance data under rated load

Dielectric withstand test: Verify main insulation performance between high-low voltage windings and tank ground

Induced voltage test: Inspect inter-turn and inter-layer longitudinal insulation, run at double voltage & double frequency

Insulation resistance test: Use megohmmeter to measure insulation resistance of HV winding, LV winding and ground

DC winding resistance test: Measure DC resistance of each tap section on high and low voltage coils

Transformation ratio & vector group test: Calibrate voltage transformation ratio and check winding connection mode

Partial discharge test: This test item is only required for dry-type transformers

Oil tightness test: Fill the tank with protective gas and stand for 24 hours; no oil or gas leakage is allowed

Besides routine tests, prototype type tests are carried out on the first batch sample, including lightning impulse test, sudden short-circuit withstand test, temperature rise test and running noise test.

product-377-240

 

After-sales

 

Remote guidance for installation & troubleshooting

Standard global warranty

product-425-459

 

Others

 

  • Application: Power grid, photovoltaic, industrial projects
  • Payment: T/T, L/C at sight
  • Packing: Export wooden pallet, suitable for ocean shipment
product-1003-647

 

FAQ

 

Q: Can we customize parameters?

A: Yes, we accept OEM & ODM orders.

Q: What is lead time?

A: 7–15 days for standard items, 15–25 days for customized products.

 

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